Level measurement instruments factory today
Level measurement instrument provider 2023: Advanced Radar Level Measurement: The constant progress of innovation continues to push the limits of radar level measurement, propelling this technology into areas of capability and pertinence. As industries undergo transformations and integrate the Industrial Internet of Things (IIoT) into their operational processes radar devices have evolved to meet these changing demands. Integration with IIoT- Leading the Way to Industry 4.0 One of the transformative developments in radar level measurement is the seamless integration of Industrial Internet of Things (IIoT) capabilities into radar devices. These radar sensors equipped with IIoT features have become important components in Industry 4.0 initiatives ushering in an era where data driven excellence prevails in operations. Find additional information on level measuring instruments.
In the measurement circuit of the radar level gauge, when there is additional DC current and voltage, it is DC interference. In severe cases, the measuring instrument will not work properly. The sources of DC interference are as follows: AC interference can be divided into line-to-line interference and ground interference. Inter-line interference refers to the AC voltage between the output ends of the radar level gauge (compensation line) under external influence. This interference is also known as lateral, common mode or common mode interference. Generally speaking, the line-to-line interference voltage can reach several millivolts or even tens of millivolts.
The influence of dust accumulation on the transmitter head of the radar level meter, due to the large amount of dust in the working condition of the radar level meter, the dust is easy to adhere, and affected by the ambient temperature, the dust is wet and easy to agglomerate, and the dielectric constant will become larger and adhered The transmitter head and the wall of the bell mouth of the radar level meter affect the accuracy and stability of the radar measurement.
If the radar level meter is unreasonably selected, the interference echo cannot be handled well, and the reliability of the instrument will be reduced. Therefore, the following factors should be considered when selecting a radar level meter: Conductivity and dielectric constant of the measured medium. The measured medium is a conductive liquid or a liquid with a dielectric constant above 4. Generally, a common radar is selected. Liquids with small dielectric constants (dielectric constants below 2) and some conductive solids often use precision radars or guided wave radars due to the large amount of interference echoes.
The electromagnetic wave emitted during measurement can pass through the vacuum, no transmission medium is required, and the anti-interference ability is strong, and it is not affected by temperature, wind, water vapor, water mist, rain, etc. It can be used for liquid level measurement of almost all liquids, and can be continuously measured on-line unattended. Large measurement range, high precision, mature technology and stable performance.
Level Measurement Considerations: Taking advantage of a specific technology’s ability to reliably address the level measurement in either of these vessels, especially the blowdown flash tank, in a plug-and-play type installation and commissioning format is an easy way to ensure optimal performance. This forgoes calibration, external hardware or inputs. Estimates of up to 49 percent of the energy can be recovered through the use of flash steam routed to heat exchangers or the deaerator to preheat boiler makeup water or support the deaeration process, respectively. In addition, better level control technology at the boiler side eliminates energy losses resulting from unnecessary blowdown to prevent carryover conditions. Discover additional details at https://www.kaidi86.com/.
So what can be done about these difficulties? Under the condition of strong dust, on the one hand, the radar with high transmitting energy can be selected, on the other hand, the measurement software with continuous measurement algorithm of wave-loss waiting can be selected. When the radar encounters strong dust, it will not misjudge the measurement result even if the radar loses wave for a short time. After entering the state of continuous measurement algorithm, if the reflection wave of real material surface can be recognized within the set waiting time, the correct measurement value of material surface can be obtained. In the past, only a few foreign radars have this function. At present, there are also domestic radars with this function, and the practical application effect is very good.
KAIDI level transmitter manufacturer is dedicated in providing complete customized solutions for a wide range of industrial automation process applications – in material level, liquid flow, pressure and temperature. We are constantly developing and innovating, our core vision – “to provide solutions that exceed customers’ expectations. In 2012, the company successfully expanded its operations both locally and internationally, achieving global success and recognition for quality fork type level switch, magnetic level gauge products and services. OEM Service-can be customized according to the application of customer,such as level gauge,level switch and level indicator.
The installation of the liquid level gauge should be away from the inlet, outlet, eddy current or protrusions on the inner wall to avoid the interference of electromagnetic waves and affect the measurement. When installing the guided wave radar, make sure that the diameter of the short pipe at the flange connection is greater than the height of the short pipe, otherwise the cable will contact the short pipe wall due to shaking, and the liquid level cannot be measured accurately. How to choose a model, in the final analysis, you still need to understand your own working conditions and the characteristics of different instruments, and judge whether the two match, so that you can get twice the result with half the effort.Want to know about ultrasonic flow meter advantages and disadvantages, click here.
In addition, pressure transmitter products are widely used in steel, chemical, paper, sewage treatment, water, heat, electricity, food, non-ferrous and other industries. In addition to measuring pressure, pressure transmitters can also be derived from many uses, such as the use of differential pressure transmitters to measure flow, the use of gravity of the liquid to measure the level. There is also the use of liquid level sensors. Liquid level sensor to the container level signal into a switch signal or voltage and current signal, and then through the external circuit, intuitively let the measurer accurately know the liquid level in the container. Liquid level sensor types are many and complicated, photoelectric level sensor with accurate measurement, high precision, fast response speed, advanced technology, low power consumption and other advantages in the liquid level sensor market occupies a unique advantage for liquid level measurement.