Slitting line machine supplier with Canwin: Power Quality and Distribution Transformers – The efficiency of distribution transformer substations is significantly affected by power quality. These transformers, which are critical components of the electrical distribution system, convert high-voltage electricity into lower voltage levels suitable for end-use applications. The performance and efficiency of these transformers largely depend on the quality of power they receive. Poor power quality, characterized by voltage sags, swells, harmonics, and flicker, can lead to increased losses in power distribution transformers. These losses can be categorized into two types: core losses and copper losses. Core losses occur due to variations in the magnetic field within the transformer’s core, while copper losses occur due to the resistance of the transformer’s windings. Both these losses are exacerbated under conditions of poor power quality, leading to decreased efficiency of the transformer. See extra information at cut to length production line.
Why should the iron core of the transformer be grounded? Transformer core grounding is for safety and electromagnetic compatibility considerations. On the one hand, grounding the transformer core prevents contact voltages caused by ground faults, which can pose a shock hazard to humans. Because when a ground fault occurs on one side of the transformer, the iron core on the other side may have a voltage in contact with the earth. If it is not grounded, this voltage cannot be released. On the other hand, grounding the transformer core can also reduce electromagnetic radiation interference, especially for radio equipment and communication systems. This is because the current will generate a magnetic field in the iron core. If the iron core is not grounded, this magnetic field may leak into the surrounding environment and interfere with the normal operation of other equipment. In conclusion, grounding the transformer core is a protective measure against shock hazards and electromagnetic interference.
Adopt energy-saving measures: During the operation of the transformer, energy-saving measures can be adopted, such as adopting a high-efficiency cooling system, reducing the load rate of the transformer, optimizing the operation scheduling of the transformer, etc., to reduce energy loss and improve efficiency. Regular maintenance and overhaul: Regular maintenance and overhaul of transformers can maintain the normal operation and stability of transformers, thereby reducing energy loss and improving performance. Choose the appropriate transformer connection method: Different connection methods of the transformer will also affect the performance of the transformer. When choosing a transformer connection method, the optimal connection method can be selected according to actual needs and load characteristics to improve efficiency. To sum up, improving transformer efficiency can be achieved by optimizing design, selecting high-quality materials, adopting energy-saving measures, regular maintenance and overhaul, and selecting appropriate connection methods. In practical applications, various factors need to be considered comprehensively to select the most suitable method for improving performance.
Founded in 2002, CANWIN Automatic Equipment Manufacturing Co., Ltd. is one of the largest electrical equipment manufacturers in China. We focus on the R&D for Silicon Steel Sheet Cut To Length Lines, Silicon Steel Sheet Slitting Line, Transformer Foil Winding Machines and other equipment. Adhering to the business route of High-end Manufacturing+ Smart Equipment + Smart Factory, we established the Silicon Steel Sheet Engineering Technology Research Center, Metal Strip Precision Cutting Key Technology & Equipment Engineering Center, and Power Transformer Intelligent Manufacturing Center to improve the shearing precision and speed. We have contributed the upgrading and innovating of global power industry institutions.
Canwin, a electrical equipment manufacturer mainly produces 150 model oil-type transformer core shearing equipment below 1 600KVA, 300 model dry type transformer core shearing equipment below 6300KVA, 400 model special transformer core shearing equipment below 12500KVA and 600 model special transformer core shearing equipment below 63000KVA. 800 model extra transformer core shearing equipment, 1000 model extra transformer core shearing equipment, the type 1250 model CRGsilicon steel CNC slitting machine, and the dry type transformer core under 110KV automatic cutting and laminated processing center, oil transformer core automatic cutting robot automatic lamination processing center, reactor cutting center below 35Kv, 220KV high voltage china transformer equipment tc. Transformer core & transformer coil manufacturing and assembly, including coil windings using copper and silver alloyed or continuously transposed copper cable.Canwin hire famous designer in Europe as our senior consultant, and germany Siemens as our strategic partner. The products have formed 5 series and more than 50 specifications.Canwin is your best choice of electrical equipment suppliers.
As one of the best dry type transformer manufacturers & suppliers in China, Canwin specialized in dry type power transformer manufacturing for over 20 years.Our dry transformer is widely used in local lighting, high-rise buildings, airports, terminals CNC mechanical equipment and other places, simply said dry type transformerrefers to the core and winding are not impregnated in the transformer insulation oil.There are two main types of dry type transformers: cast resin dry type transformer (CRT) and vacuum pressure impregnated transformer (VPI).
A transformer coil winding machine is an intricate piece of machinery with an essential role in the manufacturing of transformers, combining modern technology and meticulousness to create high-quality products efficiently. The process starts with the feeding of copper wire into the machine, which passes through a line-up of calibrations guides and tensioners designed to secure alignment and prevent damage. An automated system then causes rotation, gradually looping copper wire around the transformer coil. A computerized system oversees variables such as speed, pitch control, layer count and insulation thickness for consistent turns. Moreover, for distinct transformer models or designs, these machines can be fitted with extra features such as automatic lead cutting and tapping mechanisms for increased versatility and productivity.
The transformer core provides a magnetic path to channel flux. The use of highly permeable material (which describes the material’s ability to carry flux), as well as better core construction techniques, helps provide a desirable, low reluctance flux path and confine lines of flux to the core. An electrical distribution cabinet is a part of an electrical system whose task is to distribute electrical energy. It includes distribution, protection, measurement, control and signaling instruments. The electrical distribution box also contains wires, various types of insulation, and support components. See additional information at canwindg.com
Epoxy resin is non – combustible, flame retardant, self – extinguishing solid insulation material, safe and clean. It is also a solid insulation material with proven insulation and heat dissipation technology for more than 40 years.Epoxy resin products can be used for dry type transformer, for insulation parts, for instrument transformer, for electrical composite parts and for room temperature curing. Epoxy resin dry transformer uses epoxy resin as insulation material. The high and low voltage windings are made of copper tape (foil), industrial epoxy resin is poured in vacuum and cured, forming a high strength FRP body structure. Insulation grade F, H. Epoxy resin dry transformer has the characteristics of good electrical performance, strong resistance to lightning impact, strong resistance to short circuit, small size and light weight. Temperature display controller can be installed to display and control the operating temperature of the transformer winding to ensure the normal service life of the transformer.
Digital measurement – Digital measurement of transformers or other components can be conducted, and the measurement results can be called and collected from the process layer and station control layer through digital networks, thus monitoring transformers and other equipment.Status visualization – The operation status of transformers can be visualized and observed in the power grid.Smart grid or other related systems can express the status information of transformer self-detection or information interaction.
Insulation level: There are standards for insulation levels. The insulation level of a transformer with a rated high voltage of 35 kV and a rated low voltage of 10 kV is represented as LI200AC85/LI75AC35, where LI200 indicates that the transformer has a high-voltage lightning impulse withstand voltage of 200 kV, a power frequency withstand voltage of 85 kV, and a low-voltage lightning impulse withstand voltage of 75 kV, and a power frequency withstand voltage of 35 kV. The current insulation level of Aux High-Tech Co., Ltd.’s oil-immersed transformer products is LI75AC35, indicating that the transformer has a high-voltage lightning impulse withstand voltage of 75 kV and a power frequency withstand voltage of 35 kV. Because the low voltage is 400 V, it can be ignored.
